MAGWERKS

The Multi-Directional Wet Horizontal Magnetic Particle Inspection Machine is an advanced system designed for comprehensive detection of surface and near-surface discontinuities in ferromagnetic components. Unlike single-vector systems, it can generate magnetic fields in multiple directions, allowing complete inspection of parts with complex geometries or varied flaw orientations in a single cycle.

In this setup, components are positioned horizontally and magnetized while suspended in a liquid carrier containing magnetic particles. When magnetic flux leakage occurs at discontinuities, the particles are drawn to those areas, forming visible indications of defects. The wet process ensures uniform particle flow, high sensitivity, and consistent coverage across the entire part surface.

This machine is ideal for high-volume production and critical inspection applications across industries such as aerospace, automotive, and heavy engineering, where accuracy, repeatability, and full-coverage testing are essential. Its multi-directional magnetization capability provides superior flaw detection efficiency and significantly reduces inspection time.

Standard Features

• AC - HWDC Selectable Magnetizing Waveforms
• 4000A AC, 5000A HWDC Contact Rating Current
• 44" Part Capacity Between Headstock and Tailstock with Copper Pads
• Color Touch Screen with Virtual Instrumentation and Multiple Dynamic Ranges
• Multiple Dynamic Ranges Give Precise User Current Control
• Adjustable Eye Adaption Timer Integrated into Touch Screen
• Fully Variable - Closed Loop Current Control with Controlled Break Feature
• 3-Turn Current Control Pot with Amperage Preview for Easy Current Adjustment
• Maximum Current Limitation Feature Standard
• Selectable Single or Dual Mag Shots
• Virtual Ammeter with Reading Hold Function, Better Than 1% Accuracy
• Multi-Range Ammeter with Low Range Resolution of 1 Ampere
• Typical Repeatability within 1 to 2 Counts of LSD **Even at Low End**!
• Typical Useful Low End Down to 10 Amps!
• Adjustable Operator Control Panel for Operator Convenience
• Master Power Switch Located on Operator Control Panel
• Ventilator & White Light Switch Located On Operator Control Panel
• Solid State Head / Coil Switching Between Vectors
• Solid State Demag Switching - No Reversing Contact
• All Sequencing Controlled by Single Electronic Logic Unit
• Pump Operated By Solid State Contactor
• Equipped With a Power Line Safety Contactor, Standard
• Heavy Duty 1/4" x 2" and 1/4" x 3" Copper Buswork Throughout
• Automag Sequencing Control with Guarded Foot Switch
• Heavy Duty Pneumatic Headstock with Guarded Foot Switch Control
• Ball Bearing Slide Headstock Support - No Weight on the Air Cylinder!
• Heavy Duty Crank Driven Tailstock
• Heavy-Duty 1" x 3" Solid Steel Bed Rails
• Heavy Duty Hinged & Gasketed Front Doors with Twist Latches
• Heavy Duty Gasketed Rear Access Panels with Draw Latches
• 16 Ga. Stainless Steel Tank & Hip Bar Construction
• Hard Rock Maple Grates Front and Rear Standard
• Pneumatic Filter, Regulator, Moisture Separator with Lockout Valve Included
• Cabinet Finish Magwerks Tan Industrial Baked Powder Coating
• Easy Access Tank Drain Ball Valve
• 1/2 HP, 1725 RPM Slow-Speed Pump Speed Extends the Useful Life of the Particles
• 240VAC / 480VAC 60Hz 3-Phase Power Input Standard, Other Voltages Available
• Operator's / Maintenance Manual ( In English)

Custom Options

Catalog Last Updated:

Download MVS2925.pdf

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