PSF-546-MIL Wet Horizontal MPI Machine
(Model PSF-546-MIL)
The Single-Vector Wet Horizontal Magnetic Particle Inspection Machine is designed for precise detection of surface and near-surface defects in ferromagnetic components. Using a controlled magnetic field in a single direction, it highlights cracks, seams, laps, and other discontinuities that may affect product quality.
In this system, the component is positioned horizontally and magnetized while a suspension of magnetic particles in a liquid carrier is applied. Any imperfections on or near the surface cause magnetic flux leakage, attracting the particles and forming visible indications of defects. The wet process ensures uniform coverage, excellent sensitivity, and reliable inspection results, even on complex geometries.
This single-vector configuration simplifies setup, reduces inspection time, and provides consistent performance for routine quality control operations. It is particularly suited for applications where defects are expected to align predominantly in one orientation—making it an efficient and cost-effective choice for production environments such as automotive, aerospace, and heavy engineering industries.
Standard Features
- Many Standard Features of the MIL Series Are Optional on Other Equipment Models
- Color Touch Screen with Virtual Instrumentation and Multiple Dynamic Ranges
- Ultra-Low Range Mode Now Standard with a 1 Amp Resolution
- Typical Repeatability within 1 to 2 Counts of LSD, Even at Low End Settings!
- Typical Useful Low End Setting Down to 10 Amps!
- Automatic Preview Recalibration Keeps Preview within 1-2 Ammeter Counts
- Built In Eye Adaptation Timer
- 240VAC / 480VAC 60Hz 3 Phase Input
- 6,000 Amp Full Wave DC
- Full Wave Reversing DC Demag
- 5,000 Amp AC Output
- Automatic Decaying AC Demag
- Three Phase Secondary Main Power Transformer
- 54" Part Length Capacity
- Large 16" Inside Diameter Coil
- 16 Ga. Full Stainless Steel Tank and Stainless Steel Hip Bar Construction
- Fully Variable - Closed Loop Current Control with Controlled Break Feature
- Shot Selector Switch, Supervisor Settable for Single or Dual Mag Shots
- Adjustable Height Operator Control Panel
- Automag Automatic Sequencing Control with Guarded Foot Switch
- Operator Control Panel Mounted Master Power Switch
- All Sequencing Is Controlled by a Single Electronic Logic Unit
- Swing Away Hood Assembly with Powered Ventilator and LED White Light
- Ventilator and White Light Switches Located on the Operator Control Panel
- Solid State Head and Coil Switching - No Contactors!
- Solid State Demag Switching - No Reversing Contactors!
- Solid State Contactor Operated Pump
- Equipped With a Power Line Safety Contactor
- Heavy Duty All Copper Busswork
- Dual 4/0 Fine Wire Copper Power Cable Feeds For Headstock and Coil Connections
- All Secondary Cable Connection Located Externally for Easy Maintenance
- Heavy Duty Cold-Rolled Steel Pneumatic Headstock Construction
- Heavy Duty Cold-Rolled Steel Crank Driven Tailstock Assembly
- Heavy Duty Coil Carriage with Sealed Ball Bearing Wheels
- Heavy Duty Twin 1" x 3" Solid Steel Bed Rails
- Hard Rock Maple Grates Front and Rear
- Heavy Duty - Hinged and Gasketed Front Doors with Twist Latches
- Heavy Duty Gasketed Rear Access Panels with Draw Latches
- Pneumatic Filter, Regulator, Moisture Separator with Shut Off Valve
- Paint Color - Magwerks Tan Baked Industrial Powder Coating
Custom Options
Please download the PDF attached for all our custom options.
For detailed requirements and specifications clarity, we encourage you to contact us directly or schedule a consultation with our technical team. Our experts are available to discuss your specific needs and provide tailored solutions for your magnetic particle inspection requirements.
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PSF-546-MIL Wet Horizontal MPI Machine