PSF-10010 10,000 Amp FWDC Single Vector Wet Horizontal
(Model PSF-10010)
The Single-Vector Wet Horizontal Magnetic Particle Inspection Machine is designed for precise detection of surface and near-surface defects in ferromagnetic components. Using a controlled magnetic field in a single direction, it highlights cracks, seams, laps, and other discontinuities that may affect product quality.
In this system, the component is positioned horizontally and magnetized while a suspension of magnetic particles in a liquid carrier is applied. Any imperfections on or near the surface cause magnetic flux leakage, attracting the particles and forming visible indications of defects. The wet process ensures uniform coverage, excellent sensitivity, and reliable inspection results, even on complex geometries.
This single-vector configuration simplifies setup, reduces inspection time, and provides consistent performance for routine quality control operations. It is particularly suited for applications where defects are expected to align predominantly in one orientation—making it an efficient and cost-effective choice for production environments such as automotive, aerospace, and heavy engineering industries.
Standard Features
- Color Touch Screen with Virtual Instrumentation and Multiple Dynamic Ranges
- Ultra-Low Range Mode Now Standard with a 1 Amp Resolution
- Typical Repeatability within 1 to 2 Counts of LSD, Even at Low End!
- Typical Useful Low End Down to 10 Amps!
- Automatic Preview Recalibration Keeps Preview within 1-2 Ammeter Counts
- 480VAC 60Hz 3-Phase Input
- 100" Part Capacity Between Headstock and Tailstock with Copper Pads
- 172" Part Capacity With Extension Cabinet Option
- 12" Magnetizing Coil, Optional Coils Available Up to 36" Inside Diameter
- FWDC Magnetizing Waveform
- Digital Ammeter with Reading Hold Function, 1% Accuracy
- Adjustable Operator Control Panel for Operator Convenience
- Fully Variable - Closed Loop Current Control with Controlled Break Feature
- Master Power Switch Located on Operator Control Panel
- Ventilator & White Light Switch Located On Operator Control Panel
- Maximum Current Limitation
- Solid State Head / Coil Switching - No Contactors!
- Solid State Demag Switching - No Reversing Contactors!
- External 500MCM Cable Used in Place of Standard 4/0 For Coil and Head / Tailstock
- No Secondary Cables Through Cabnet, All Terminations are 1-1/2" Solid Copper Bar
- Heavy Duty Copper Buswork Used Throughout
- All Sequencing Controlled by Single Electronic Logic Unit
- Pump Operated By Solid State Contactor
- Equipped With Power Line Safety Contactor
- Equiped with Controlled Break Feature Standard
- Shot Selector Switch, Supervisor Settable - Single or Dual Mag Shots
- Automag Sequencing Control with Guarded Foot Switch
- Heavy Duty Pneumatic Headstock with Guarded Foot Switch Control
- Heavy Duty Crank Driven Tailstock
- Heavy-Duty 1" x 3" Solid Steel Bed Rails
- Heavy Duty Coil Carriage with Sealed Wheels
- Heavy Duty Hinged & Gasketed Front Doors with Twist Latches
- Heavy Duty Gasketed Rear Access Panels with Draw Latches
- 16 Ga. Stainless Steel Tank & Hip Bar Construction
- Hard Rock Maple Grates Front and Rear Standard
- Pneumatic Filter, Regulator, Moisture Separator with Shutoff Valve Included
- Paint Color - Magwerks Tan Industrial Baked Powder Coating
- Operator's / Maintenance Manual (In English)
Custom Options
Please download the PDF attached for all our custom options.
For detailed requirements and specifications clarity, we encourage you to contact us directly or schedule a consultation with our technical team. Our experts are available to discuss your specific needs and provide tailored solutions for your magnetic particle inspection requirements.
Catalog Last Updated:
Note: Contact Us for Pricing*
Images
PSF-10010 10,000 Amp FWDC Single Vector Wet Horizontal