MV-2446 2-Vector, 44" Multi-Directional Wet Horizontal MPI Machine
(Model MV-2446)
The Multi-Directional Wet Horizontal Magnetic Particle Inspection Machine is an advanced system designed for comprehensive detection of surface and near-surface discontinuities in ferromagnetic components. Unlike single-vector systems, it can generate magnetic fields in multiple directions, allowing complete inspection of parts with complex geometries or varied flaw orientations in a single cycle.
In this setup, components are positioned horizontally and magnetized while suspended in a liquid carrier containing magnetic particles. When magnetic flux leakage occurs at discontinuities, the particles are drawn to those areas, forming visible indications of defects. The wet process ensures uniform particle flow, high sensitivity, and consistent coverage across the entire part surface.
This machine is ideal for high-volume production and critical inspection applications across industries such as aerospace, automotive, and heavy engineering, where accuracy, repeatability, and full-coverage testing are essential. Its multi-directional magnetization capability provides superior flaw detection efficiency and significantly reduces inspection time.
Standard Features
- Color Touch Screen with Virtual Instrumentation and Multiple Dynamic Ranges
- Ultra-Low Range Mode Now Standard with a 1 Amp Resolution
- Typical Repeatability within 1 to 2 Counts of LSD, Even at Low End!
- Typical Useful Low End Down to 10 Amps!
- Automatic Preview Recalibration Keeps Preview within 1-2 Ammeter Counts
- Built in eye adaptation timer feature on the control panel
- 240VAC / 480VAC 60Hz 3-Phase Input
- 44" Part Capacity Between Headstock and Tailstock with Copper Pads
- 4,000 Amp AC - 5,000 Amp HWDC - 6,000 Amp FWDC Selectable Magnetizing Waveforms
- Automatic Decaying AC De-mag
- Adjustable Operator Control Panel for Operator Convenience
- Digital Ammeter with Reading Hold Function, 1% Accuracy
- Pump Operated By a Solid State Contactor
- Ventilator & White Light Switch Located On Operator Control Panel
- Master Power Switch Located on Operator Control Panel
- Shot Selector Switch, Supervisor Settable - Single or Dual Mag Shots
- Automag Sequencing Control with Guarded Foot Switch
- All Sequencing Controlled by Single Electronic Logic Unit
- Equiped with Controlled Break Feature Standard
- Equipped With Power Line Safety Contactor
- Fully Variable - Closed Loop Current Control
- Automatic Maximum Current Limitation
- Solid State Demag Switching - No Reversing Contacts
- Solid State Head / Coil Switching Between Vectors
- 16 Ga. Stainless Steel Tank & Hip Bar Construction
- Hard Maple Grates Front and Rear
- Headstock Weight Load is Transfered To a Roller Slide- No Weight on the Cylinder!
- Heavy Duty Pneumatic Headstock with Guarded Foot Switch
- Heavy-Duty 1" x 3" Solid Steel Bed Rails
- Heavy Duty Copper Busswork Throughout, All secondary Cables External
- Heavy Duty Crank Driven Tailstock
- Heavy Duty Gasketed Rear Access Panels with Draw Latches
- Heavy Duty Hinged & Gasketed Front Doors with Twist Latches
- Pneumatic Filter, Regulator, Moisture Separator with Shut Off Valve Included
- Paint Color - Magwerks Tan Industrial Baked Powder Coating
- Operator's / Maintenance Manual (In English)
Custom Options
Please download the PDF attached for all our custom options.
For detailed requirements and specifications clarity, we encourage you to contact us directly or schedule a consultation with our technical team. Our experts are available to discuss your specific needs and provide tailored solutions for your magnetic particle inspection requirements.
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MV-2446 2-Vector, 44" Multi-Directional Wet Horizontal MPI Machine